• Home
  • Can be processed without contact? Spark machine can do

Can be processed without contact? Spark machine can do

 Many people are asking, can the spark machine process without touching the object? Yes, because it is an electric discharge tool, the electrode does not make any contact with the material, the workpiece is corroded by electric discharge, and the machining process does not have a macro cutting force. 

When the spark discharges, enough instantaneous explosive force is small local average to cause deformation and displacement of the workpiece. It can be "flexible", because the tripod extends directly to use electricity and heat to remove the strength and hardness of the metal material. The workpiece material has very little, so it can be processed with soft tool electrodes for hard work.

The spark machine can be applied to metal materials that are difficult to process, and the material is removed by the electrical and thermal effects generated by the discharge, so the determination of whether the material is suitable for EDM is related to the conductivity and thermal properties of the workpiece. This can not only break the limitations of traditional tools, but also process hard workpieces with soft tools, and even process superhard materials such as polycrystalline diamond and cubic boron nitride. Currently, most electrode materials are copper or graphite, so tool electrodes are easier to process.

Spark machining can process parts with special needs, such as thin-walled, small elasticity, low rigidity, small holes, small holes with special shapes, deep small holes and other parts with special requirements. Because the electrode and the object will not contact, and will not produce cutting force, so it is only suitable for micro processing.

Spark machining can process surfaces with complex shapes. Because the spark machine can easily move the electrode state to the material, the spark machine is also suitable for processing some complicated materials, especially the use of numerical control technology to make complex-shaped parts and simple Electrode processing becomes a reality.

Recent News

[latest][5][recentright]

PTJ RFQ

What Is PTJ?
PTJ adopts flexible manufacturing methods to help our customers to control the product cost but best quality guranteed. Some frequently used machining processes include CNC milling, CNC turning, precision grinding, EDM machining, laser cutting, welding, CNC punching, sheet metal stamping, profile extrusion, die casting, forging, and more. Most of the custom precision cnc machining china parts and plastic machining components we made are related to automation machines, robotics, medical devices, fiber optics, aerospace/aircraft, test and measurement, sensors, telecom components, scientific devices, audio equipments, bicycles, boats, camera, cars, drones, electronic enclosures, front panels, furniture and architecture hardware, lighting, motorcycles, scooters, utv, jeeps, trucks, sports equipments, machinery, music instruments, and so on.
For Surface Finishes
Thanks to our mature supplier management and continuously experience accumulation. Now we have very stable surface finish suppliers to assist us to do different surface finishes with stable and excellent quality. Some Frequently used surface finishes are Anodizing, Oxide, Nickel Plating, Chrome Plating, Gold / Silver Plating, Powder Coating, Zinc Plating, PVD Coating, Passivation, Heat Treatment, Electrochemical machining, Brushing, Polishing, Sandblasting, etc.
General Tolerance of Equipments
1. CNC Milling tolerance: +/-0.01mm
2. CNC turning tolerance: +/-0.01mm
3. Precision grinding tolerance: +/-0.005mm
4. EDM machining tolerance: +/-0.005mm
How to Control Quality?
1. Inspection by machinist himself who is responsible for a specific part machining.
2. First article part inspection by QA.
3. IPQC patrol inspection during production.
4. PQC inspection before shipping according to ISO9001 sampling inspection standard for large quantity production. And for small quantity, 100% full inspection.
5. Material Certificates and outgoing inspection reports could be provided.
Our CNC machine and swiss machining shop sets full and advanced inspection instruments such as CMM, projector, height instrument, industrial microscope, micrometer, calipers, thread gauges, pin gauges, block gauges, etc. so as to inspect all details on drawings and confirm quality is good and issue the ourgoing reports accordingly.
How to Start Working with Our Company?
1) Sending detailed RFQ with 2D and 3D drawings to through email to info@pintejin.com. General drawing formats like PDF/ STEP/IGES/X_T etc are accepted.
2) We check and confirm about materials, surface finish and quantiy, and evaluate. If any question, our sales engineer would double check with customers until everything is clear. We will quote accordingly if we are ok to make the parts with best quality. If no question and everything is clear, we send quotation with best prices within 24 hours. Our sales engineer team is online for 7/24 for offering customers the best cnc machining services.
3) We recommend to start from few pcs prototypes for approval at the beginning. If nothing wrong after customer’s test and approval, then we proceed to volume cnc manufacturing.
Some Tips for Customers
a. We accept Paypal payment of small amount payment for samples or small batch orders for building mutual trust at the beginning. General payment terms is 30% by wire transfer, and balance before shipping.
b. Delivery time for few pcs samples are generally 5 to 7 days, and 15 to 25 days for volume production. If the order quantity was too big, we would check and confirm delivery time sepertely.
c. Our company has concrete promise to all customers that if any quality problem caused by our factory, we would remake all parts for free or send money back.
Safe Packing Methods to Prevent Goods from Damage during Transportation
Due to long distance transportation to overseas countries, safe and strong packing is very important to gurantee the parts to be in good conditions when arriving at customer’s hand. We choose different packing materials according to different parts and quantity. Some commonly used packing materials are pp/bubble bag, oil paper, foam, blister tray, 5 layer carton, wood box, etc. See below some packing pictures.