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Imported CNC lathe processing machine tool equipment and debugging

After the CNC machine tool is produced by the manufacturer, the machine tool has been subjected to various requirements and inspections, and only after passing the inspection, can it leave the factory. Regarding medium and large CNC machine tools, because the machine tools are large in size and not convenient for transportation, they must be distinguished and transported to the user after they collapse before they can be used before they can be reassembled and debugged. As for small machine tools, the float level gauge does not need to crash the machine tool during transportation, so the installation, debugging and acceptance tasks of the machine tool are relatively simple.

 

After the machine is transported to the user, it can be put into operation formally after simple connection, adjustment of the machine level and trial cutting, and the things required are relatively simple. The following introduces the equipment, debugging and acceptance requirements of small CNC machine tools.

 

First, the initial installation content of imported CNC lathe processing machine tools includes: according to the requirements of the machine tool, select the appropriate position to place the machine tool; read the material of the machine tool to ensure the accurate use of the CNC machine tool.

  

2. Wire connection processed by imported CNC lathes: This part of the content is mainly the main power connection of the machine tool. Although the step of the magnetic cnc milling column level gauge is very simple, if this step is not done well, it will cause unnecessary troubles, or even Severe results will occur. Here are some considerations for power connection:

  

1. Confirm the input power voltage and frequency. The current voltage power supply in our country is: three-order AC 380V; single-phase 220V. Domestic machine tools generally use three-phase 380V, frequency 50Hz power supply, and some imported machine tools do not use three-order AC 380V, frequency 50Hz power supply, and these cnc bending machine tools are equipped with power transformers, and users can choose according to the requirements. The next step is to reflect on the up and down fluctuations of the power supply, whether the glass tube level gauge can meet the requirements of the machine tool, whether there is a large fluctuation in the vicinity of the machine tool that can affect the power supply, if the voltage fluctuation is too large or there is a large-scale equipment, a stabilizer should be installed , Because the power supply does not fluctuate and the electrical disturbance occurs, the machine tool will affect the invariance of the machine tool.

  

2. The phase sequence of the power supply processed by the imported CNC training is confirmed. When the phase sequence is wrong, there is a fuse that can blow the control unit. The method of reflecting the phase sequence is relatively simple. Use the phase sequence to connect to the following figure to measure, when the phase sequence table is in sequence When the hour hand is twisted, the phase sequence is accurate. Otherwise, the phase sequence is wrong. At this time, you only need to swap any two power cords in the UVW three-phase.


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What Is PTJ?
PTJ adopts flexible manufacturing methods to help our customers to control the product cost but best quality guranteed. Some frequently used machining processes include CNC milling, CNC turning, precision grinding, EDM machining, laser cutting, welding, CNC punching, sheet metal stamping, profile extrusion, die casting, forging, and more. Most of the custom precision cnc machining china parts and plastic machining components we made are related to automation machines, robotics, medical devices, fiber optics, aerospace/aircraft, test and measurement, sensors, telecom components, scientific devices, audio equipments, bicycles, boats, camera, cars, drones, electronic enclosures, front panels, furniture and architecture hardware, lighting, motorcycles, scooters, utv, jeeps, trucks, sports equipments, machinery, music instruments, and so on.
For Surface Finishes
Thanks to our mature supplier management and continuously experience accumulation. Now we have very stable surface finish suppliers to assist us to do different surface finishes with stable and excellent quality. Some Frequently used surface finishes are Anodizing, Oxide, Nickel Plating, Chrome Plating, Gold / Silver Plating, Powder Coating, Zinc Plating, PVD Coating, Passivation, Heat Treatment, Electrochemical machining, Brushing, Polishing, Sandblasting, etc.
General Tolerance of Equipments
1. CNC Milling tolerance: +/-0.01mm
2. CNC turning tolerance: +/-0.01mm
3. Precision grinding tolerance: +/-0.005mm
4. EDM machining tolerance: +/-0.005mm
How to Control Quality?
1. Inspection by machinist himself who is responsible for a specific part machining.
2. First article part inspection by QA.
3. IPQC patrol inspection during production.
4. PQC inspection before shipping according to ISO9001 sampling inspection standard for large quantity production. And for small quantity, 100% full inspection.
5. Material Certificates and outgoing inspection reports could be provided.
Our CNC machine and swiss machining shop sets full and advanced inspection instruments such as CMM, projector, height instrument, industrial microscope, micrometer, calipers, thread gauges, pin gauges, block gauges, etc. so as to inspect all details on drawings and confirm quality is good and issue the ourgoing reports accordingly.
How to Start Working with Our Company?
1) Sending detailed RFQ with 2D and 3D drawings to through email to info@pintejin.com. General drawing formats like PDF/ STEP/IGES/X_T etc are accepted.
2) We check and confirm about materials, surface finish and quantiy, and evaluate. If any question, our sales engineer would double check with customers until everything is clear. We will quote accordingly if we are ok to make the parts with best quality. If no question and everything is clear, we send quotation with best prices within 24 hours. Our sales engineer team is online for 7/24 for offering customers the best cnc machining services.
3) We recommend to start from few pcs prototypes for approval at the beginning. If nothing wrong after customer’s test and approval, then we proceed to volume cnc manufacturing.
Some Tips for Customers
a. We accept Paypal payment of small amount payment for samples or small batch orders for building mutual trust at the beginning. General payment terms is 30% by wire transfer, and balance before shipping.
b. Delivery time for few pcs samples are generally 5 to 7 days, and 15 to 25 days for volume production. If the order quantity was too big, we would check and confirm delivery time sepertely.
c. Our company has concrete promise to all customers that if any quality problem caused by our factory, we would remake all parts for free or send money back.
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Due to long distance transportation to overseas countries, safe and strong packing is very important to gurantee the parts to be in good conditions when arriving at customer’s hand. We choose different packing materials according to different parts and quantity. Some commonly used packing materials are pp/bubble bag, oil paper, foam, blister tray, 5 layer carton, wood box, etc. See below some packing pictures.