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알루미늄 합금 다이캐스팅의 단점을 해결하는 것이 편리합니다!

알루미늄 합금 다이캐스팅은 현재 현재의 전자제품, 자동차, 생활필수품 많은 산업과 분야에서 널리 사용되고 있습니다. 그러나 알루미늄 합금 다이캐스팅에서 자주 발생하는 가지 결함 해결 방법은 다음과 같습니다.

 

알루미늄 합금 다이캐스팅

 

1. 불순물

 

알루미늄 합금 다이 캐스팅의 불순물 문제는 주로 특정 온도에서 알루미늄, 규소 다량의 , 망간, 크롬 기타 화합물을 포함하는 결정립과 일부 산화물로 구성됩니다.

 

해결책: 알루미늄 잉곳의 조성을 엄격하게 제어하고, 제련로의 난로를 정기적으로 청소하고, 정기적으로 슬래그를 처리하면 문제를 해결할 있습니다.

 

2. 구강 문제

 

다공성은 다이캐스팅 부품의 내부 또는 표면에 나타나는 다양한 크기의 구멍을 말하며, 이는 다이캐스팅 부품의 경도 부족으로 이어져 표면의 외관에 영향을 줍니다.

 

Solution: 적절한 정제제를 사용하여 모공을 처리하고, 공정을 조정하고, 저속을 적절하게 줄이고, 이형제가 너무 많이 분사되어 모공 문제가 해결되지 않는지 확인하십시오.

 

3. 균열 문제

 

균열은 알루미늄 합금 다이캐스팅의 매트릭스가 파괴되고, 외력의 작용에 따라 확장되는 경향이 있는 선형 또는 기타 라인인 기다란 틈이 형성되는 것을 의미합니다.

 

솔루션: 합금 조성을 올바르게 제어하고, 냉각수 회로를 늘리고, 알루미늄 합금 다이캐스팅의 구조를 변경하고, 사출 위치를 변경하거나 증가시키면 해결할 있습니다.

PINJIN서비스에는 다음이 포함됩니다. 알루미늄 다이캐스팅,아연 다이캐스팅,마그네슘 다이캐스팅,투자 주조,모래 주조,분실된 거품 주조,CNC 밀링,CNC 터닝,5 CNC 가공,정밀 가공,신속한 프로토 타입,와이어 방전가공

 

저작권 고지: 기사의 출처는https://castingsmachining.com/

 


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PTJ RFQ

What Is PTJ?
PTJ adopts flexible manufacturing methods to help our customers to control the product cost but best quality guranteed. Some frequently used machining processes include CNC milling, CNC turning, precision grinding, EDM machining, laser cutting, welding, CNC punching, sheet metal stamping, profile extrusion, die casting, forging, and more. Most of the custom precision cnc machining china parts and plastic machining components we made are related to automation machines, robotics, medical devices, fiber optics, aerospace/aircraft, test and measurement, sensors, telecom components, scientific devices, audio equipments, bicycles, boats, camera, cars, drones, electronic enclosures, front panels, furniture and architecture hardware, lighting, motorcycles, scooters, utv, jeeps, trucks, sports equipments, machinery, music instruments, and so on.
For Surface Finishes
Thanks to our mature supplier management and continuously experience accumulation. Now we have very stable surface finish suppliers to assist us to do different surface finishes with stable and excellent quality. Some Frequently used surface finishes are Anodizing, Oxide, Nickel Plating, Chrome Plating, Gold / Silver Plating, Powder Coating, Zinc Plating, PVD Coating, Passivation, Heat Treatment, Electrochemical machining, Brushing, Polishing, Sandblasting, etc.
General Tolerance of Equipments
1. CNC Milling tolerance: +/-0.01mm
2. CNC turning tolerance: +/-0.01mm
3. Precision grinding tolerance: +/-0.005mm
4. EDM machining tolerance: +/-0.005mm
How to Control Quality?
1. Inspection by machinist himself who is responsible for a specific part machining.
2. First article part inspection by QA.
3. IPQC patrol inspection during production.
4. PQC inspection before shipping according to ISO9001 sampling inspection standard for large quantity production. And for small quantity, 100% full inspection.
5. Material Certificates and outgoing inspection reports could be provided.
Our CNC machine and swiss machining shop sets full and advanced inspection instruments such as CMM, projector, height instrument, industrial microscope, micrometer, calipers, thread gauges, pin gauges, block gauges, etc. so as to inspect all details on drawings and confirm quality is good and issue the ourgoing reports accordingly.
How to Start Working with Our Company?
1) Sending detailed RFQ with 2D and 3D drawings to through email to info@pintejin.com. General drawing formats like PDF/ STEP/IGES/X_T etc are accepted.
2) We check and confirm about materials, surface finish and quantiy, and evaluate. If any question, our sales engineer would double check with customers until everything is clear. We will quote accordingly if we are ok to make the parts with best quality. If no question and everything is clear, we send quotation with best prices within 24 hours. Our sales engineer team is online for 7/24 for offering customers the best cnc machining services.
3) We recommend to start from few pcs prototypes for approval at the beginning. If nothing wrong after customer’s test and approval, then we proceed to volume cnc manufacturing.
Some Tips for Customers
a. We accept Paypal payment of small amount payment for samples or small batch orders for building mutual trust at the beginning. General payment terms is 30% by wire transfer, and balance before shipping.
b. Delivery time for few pcs samples are generally 5 to 7 days, and 15 to 25 days for volume production. If the order quantity was too big, we would check and confirm delivery time sepertely.
c. Our company has concrete promise to all customers that if any quality problem caused by our factory, we would remake all parts for free or send money back.
Safe Packing Methods to Prevent Goods from Damage during Transportation
Due to long distance transportation to overseas countries, safe and strong packing is very important to gurantee the parts to be in good conditions when arriving at customer’s hand. We choose different packing materials according to different parts and quantity. Some commonly used packing materials are pp/bubble bag, oil paper, foam, blister tray, 5 layer carton, wood box, etc. See below some packing pictures.