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Which Metal Should You Choose For Die Casting?

Which Metal Should You Choose For Die Casting?

Which Metal Should You Choose For Die Casting

If you're designing volume die casting of a part or product, choose a manufacturing process that can build it using the same material. In metal die casting, you can consider the process of cold chamber die casting process, which can build parts from different metal materials one layer at a time. Cold chamber die casting services is a injection chamber and the injection punch are not immersed in the molten metal, but a quantitative amount of molten metal is poured into the injection chamber and then injected. ,. This way, it can create highly complex shapes when other manufacturing methods can't.

However, you need to know the best metals that can be used for your display die casting or other project. Choosing the correct metal will ensure optimum results and an effective die casting process that will improve your chances of success.

Which metals can be used in die casting?

Which Metal Should You Choose For Die Casting?Reputable manufacturers offer a range of materials, such as aluminum, zinc, copper, and magneium. These metals come with various properties, making them ideal for a range of applications. For instance, if you require volume production of automotive parts, pipes, or valves; aluminum and aluminum alloy can be a good option for offering outstanding corrosion resistance.

Metals to avoid in die casting

Any metal may be used in die casting if it can be supplied as an appropriate metal. However, materials that burn instead of melt at high temperatures should be avoided as they cannot be melted safely or sintered. Metals to avoid in die casting:

  • Stainless Steel
  • Titanium
  • Greek Ascoloy.
  • Carp 49
  • Hastelloy
  • Nitronic-60
  • Inconel
  • Hymu 80
  • More

Benefits of Die Casting with High Volume

High Volume Thin Wall Die Casting and cnc machining is a versatile metal manufacturing technology that lets you build functional metal rapid prototypes and parts with complex shapes or geometries. It's used extensively in the medical, automotive, and aerospace industries for fulfilling part consolidation and weight-saving application requirements. Creating prototypes and low-volume end-use parts out of Thin Wall Die Casting metals are typically detailed but not necessarily structurally sound.

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PTJ RFQ

What Is PTJ?
PTJ adopts flexible manufacturing methods to help our customers to control the product cost but best quality guranteed. Some frequently used machining processes include CNC milling, CNC turning, precision grinding, EDM machining, laser cutting, welding, CNC punching, sheet metal stamping, profile extrusion, die casting, forging, and more. Most of the custom precision cnc machining china parts and plastic machining components we made are related to automation machines, robotics, medical devices, fiber optics, aerospace/aircraft, test and measurement, sensors, telecom components, scientific devices, audio equipments, bicycles, boats, camera, cars, drones, electronic enclosures, front panels, furniture and architecture hardware, lighting, motorcycles, scooters, utv, jeeps, trucks, sports equipments, machinery, music instruments, and so on.
For Surface Finishes
Thanks to our mature supplier management and continuously experience accumulation. Now we have very stable surface finish suppliers to assist us to do different surface finishes with stable and excellent quality. Some Frequently used surface finishes are Anodizing, Oxide, Nickel Plating, Chrome Plating, Gold / Silver Plating, Powder Coating, Zinc Plating, PVD Coating, Passivation, Heat Treatment, Electrochemical machining, Brushing, Polishing, Sandblasting, etc.
General Tolerance of Equipments
1. CNC Milling tolerance: +/-0.01mm
2. CNC turning tolerance: +/-0.01mm
3. Precision grinding tolerance: +/-0.005mm
4. EDM machining tolerance: +/-0.005mm
How to Control Quality?
1. Inspection by machinist himself who is responsible for a specific part machining.
2. First article part inspection by QA.
3. IPQC patrol inspection during production.
4. PQC inspection before shipping according to ISO9001 sampling inspection standard for large quantity production. And for small quantity, 100% full inspection.
5. Material Certificates and outgoing inspection reports could be provided.
Our CNC machine and swiss machining shop sets full and advanced inspection instruments such as CMM, projector, height instrument, industrial microscope, micrometer, calipers, thread gauges, pin gauges, block gauges, etc. so as to inspect all details on drawings and confirm quality is good and issue the ourgoing reports accordingly.
How to Start Working with Our Company?
1) Sending detailed RFQ with 2D and 3D drawings to through email to info@pintejin.com. General drawing formats like PDF/ STEP/IGES/X_T etc are accepted.
2) We check and confirm about materials, surface finish and quantiy, and evaluate. If any question, our sales engineer would double check with customers until everything is clear. We will quote accordingly if we are ok to make the parts with best quality. If no question and everything is clear, we send quotation with best prices within 24 hours. Our sales engineer team is online for 7/24 for offering customers the best cnc machining services.
3) We recommend to start from few pcs prototypes for approval at the beginning. If nothing wrong after customer’s test and approval, then we proceed to volume cnc manufacturing.
Some Tips for Customers
a. We accept Paypal payment of small amount payment for samples or small batch orders for building mutual trust at the beginning. General payment terms is 30% by wire transfer, and balance before shipping.
b. Delivery time for few pcs samples are generally 5 to 7 days, and 15 to 25 days for volume production. If the order quantity was too big, we would check and confirm delivery time sepertely.
c. Our company has concrete promise to all customers that if any quality problem caused by our factory, we would remake all parts for free or send money back.
Safe Packing Methods to Prevent Goods from Damage during Transportation
Due to long distance transportation to overseas countries, safe and strong packing is very important to gurantee the parts to be in good conditions when arriving at customer’s hand. We choose different packing materials according to different parts and quantity. Some commonly used packing materials are pp/bubble bag, oil paper, foam, blister tray, 5 layer carton, wood box, etc. See below some packing pictures.